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Lockout Padlock
Key Features of Our LOTO Padlock
Key Retention
Ensures the key cannot be removed until the padlock is fully locked, preventing accidental unlocking during maintenance.
One Lock, One Key
Each padlock has a unique key, ensuring only the authorized employee can remove it, enhancing personal accountability.
Non-Conductive ABS Body
Made from non-conductive ABS plastic, ideal for electrical applications to prevent electric shock.
Color-Coded Grouping
Available in red, blue, green, yellow, and more to group by energy type (e.g., electrical, hydraulic) or worker team for easy identification.
Clear Warning Signs
Multilingual labels (English, Spanish, French) with "Danger: Locked Out Do Not Remove" for clear communication.
High-Temperature Adaptation
Withstands extreme temperatures (-57°C to +177°C), ensuring reliability in harsh environments.
Easy Identification
Unique serial numbers and custom labels for quick recognition and no key mismatch, ensuring accountability.
Multiple Shackle Sizes
Available in 4mm, 6mm, and 9mm diameters to fit various energy-isolating devices, enhancing versatility.
Key Configuration Options
Keyed Alike
Multiple padlocks can be opened with the same key, ideal for a single worker managing multiple lockout points, reducing key management complexity.
Keyed Differ
Each padlock has a unique key, ensuring only the authorized employee can unlock it, enhancing personal control and accountability.
Master Keyed Differ
Each padlock has a unique key, but a master key can open all locks, useful for supervisors overseeing multiple workers while maintaining individual security.
Master Keyed Alike
Multiple padlocks share the same key, and a master key can also open them, combining convenience for workers with supervisory access for safety oversight.
These configurations comply with OSHA 29 CFR 1910.147, ensuring flexibility for various workplace safety protocols.
OSHA-Compliant Lockout/Tagout Solution
Our padlocks meet OSHA standard 29 CFR 1910.147, ensuring safe control of hazardous energy during maintenance. Key compliance features include:
- Durable: Resists environmental wear, chemicals, and extreme temperatures (-57°C to +177°C).
- Substantial: Cannot be removed without the correct key or excessive force, ensuring security.
- Standardized: Uniform color (red, blue, green, yellow, etc.) and shape for easy recognition across departments or energy types.
- Identifiable: Laser-engraved with employee name, department, or serial number for accountability.
- Exclusive for Safety: Used solely for LOTO, never for other purposes like toolboxes.
- Non-Conductive: ABS body prevents electrical conductivity, ideal for electrical lockouts.
- Variety of Shackle Sizes: Available in 4mm, 6mm, and 9mm diameters to fit various energy-isolating devices.
- Color-Coded Grouping: Supports grouping by energy type (e.g., red for electrical, blue for hydraulic) or worker team for enhanced organization.
- Flexible Key Configurations: Options include Keyed Alike, Keyed Differ, Master Keyed Differ, and Master Keyed Alike for tailored safety protocols.
Protecting Against Hazardous Energy
Types of Hazardous Energy
According to OSHA, workers can be exposed to various hazardous energy sources during maintenance, including:
- Electrical: Risk of shock or electrocution from live circuits (color-coded red).
- Mechanical: Moving parts that can cause crushing or amputation (color-coded green).
- Hydraulic: High-pressure fluids that can cause burns or injection injuries (color-coded blue).
- Pneumatic: Compressed air that can release suddenly, causing impact injuries (color-coded yellow).
- Chemical: Exposure to hazardous substances during maintenance (color-coded orange).
- Thermal: Hot surfaces or steam that can cause burns (color-coded purple).
- Gravitational: Falling equipment or parts that can crush workers (color-coded black).
Source: OSHA.gov.
How LOTO Padlocks Protect Workers
Our LOTO padlocks prevent injuries by:
- Isolating energy sources to prevent unexpected startup or energy release.
- Ensuring only the authorized employee can remove the lock, with Keyed Differ or Master Keyed options.
- Providing clear warning signs to prevent tampering by unauthorized personnel.
- Using non-conductive materials to reduce electrical shock risks.
- Allowing personal control with unique identification, color-coding, and flexible key configurations.
Compliant with OSHA 29 CFR 1910.147, our padlocks reduce risks of burns, crushing, lacerations, amputations, and fatalities.
Applications Across Industries
Automotive Industries
Used to lock out robotic assembly lines, hydraulic presses, and electrical systems during maintenance to prevent worker injuries from moving parts or electrical hazards.
Aerospace & Defense Manufacturing
Secures high-precision machinery and hydraulic systems, ensuring safe maintenance of complex equipment like aircraft assembly lines or missile systems.
Food & Beverage Manufacturing
Protects workers from mechanical and electrical hazards in processing equipment like mixers, conveyors, and ovens, with non-conductive padlocks to ensure hygiene and safety.
Renewable Energy Equipment Manufacturing
Isolates electrical and mechanical energy in wind turbine, solar panel, or battery production lines, preventing shocks or mechanical injuries during maintenance.
Pharmaceutical & Biotechnology Manufacturing
Ensures safe lockout of high-pressure systems and chemical reactors, protecting workers from chemical exposure and equipment hazards in sterile environments.
Steel & Heavy Industries
Secures heavy machinery like furnaces, rollers, and cranes, preventing injuries from mechanical, thermal, or gravitational energy during maintenance.
Textile & Apparel Manufacturing
Locks out sewing machines, looms, and dyeing equipment, protecting workers from mechanical and chemical hazards during maintenance tasks.
Chemical, Petrochemical & Oil Refineries
Controls chemical, thermal, and pressure hazards in reactors, pipelines, and pumps, using non-conductive padlocks to prevent explosions or chemical exposure.
Heavy Machinery & Equipment Manufacturing
Isolates hydraulic, pneumatic, and electrical systems in large equipment like presses and CNC machines, ensuring worker safety during servicing.
Our LOTO padlocks are applied across these industries to comply with OSHA 29 CFR 1910.147, ensuring safe energy isolation during maintenance.
Why Choose Our LOTO Padlock?
Enhanced Worker Safety
Prevents injuries by securely isolating energy sources across industries, with color-coding and key configurations (Keyed Alike, Keyed Differ) for specific energy types or teams, reducing risks of errors.
Easy to Use
Smooth key insertion and removal, even with gloves, and multiple shackle sizes (4mm, 6mm, 9mm) for versatile applications in diverse industries.
Cost-Effective
Durable ABS body and corrosion-resistant shackles reduce replacement costs and help avoid OSHA fines across industrial applications.
Personal Control & Accountability
Unique serial numbers, custom labels, color-coded grouping, and key configurations ensure no key mismatch and clear ownership in complex industrial settings.
Get in Touch
Ready to enhance workplace safety with our OSHA-compliant, color-coded, and customizable LOTO padlocks for your industry? Contact us for more information or to place an order.